Tile Making Machine for Making Clay Roof Tile

• After-sales Service: We Can Send Engineer for Instrallation
• Warranty: One Year
• Tile Type: Glazed
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Model NO.: TCJ320
• Usage: Roof
• Transmission Method: Machinery
• Transport Package: Wooden Box
• Specification: customized
• Trademark: Weida
• Origin: Hunan China
• Production Capacity: 15000piece/Day

Product Description

Description of the basic technological process and the production process:
Raw materials → Box Feeder → cage crusher →belt conveyor→ crushing rolls→Two-shaft mixer → High speed crushing Rolls → Two-shaft mixer → High speed small crushing Rolls → Cylindrical type feeder →belt conveyor→ Homogenizing bin by shovel loader →belt conveyor→5M3 Feeder →belt conveyor→Vacuum extruder → Automatic cutting →automatic Forming press → drying car(loaded by automatic) → drying →unloading drying car→ tunnel kiln→checking→packing → warehousing.
,equipment choosing:
1,raw material settlement machine(15000pcs/day):

SN	name	model	qty	remark
1	feeder	TCIW15	1set
2	cage crusher	LF-A	1set
3	crushing rolls	GS800×600	2set
4	two-shaft mixer	SJ260×32	2set
5	box bin	TCIW20	4set

2,molding machine(15000pcs/day):

SN	name	model	qty	remark
6	feeder	TCIW5	2set
7	vacuum extruder	TCJ350	1set	two sets used for extruding main tile, and one of them used for extruding fitting tiles.
8	automatic cutter	WDQ-2	1set	Two sets used for cutting main tile, and one of them used for cutting fitting tiles.
9	Automatic forming press	WYJ100-1	1set	Including all adobe conveyor system
10	fitting tile press	WYJ-60T	1set

3,drying and firing equipment(15000pcs/day):

SN	name	model	qty	remark
11	Automatic loading drying car system		1 lot
12	Automatic unloading drying car system		1 lot
13	Tunnel drying kiln		2 line
14	Tunnel kiln		1 line

4,other machines(15000pcs/day):

SN	name	model	qty	remark
1	vacuum extruder for experiment	TCJ1320	1set
2	vacuum	X-25	2set
3	S tile mould	310×310	2lot	every lot including one up mould and six down mould
4	fitting tile mould		6lot	six lots different size mould
5	belt conveyor	B600		according to the facture requests

equipment main technical instructions:
01,TCIW15 feeder
equipment instruction:
One.TCIW5 type feeder is used to form a complete set with ball mill and carry ceramic material with ration. And definite proportion, feed box mill with material through belt conveyor.
Two, this machine characterize by firm structure, convenient installation, safe and credit operation, low lab our intensity and exact formula, it also can be equipped with special scale for weighting. it is a necessary equipment for raw material processing workshop of ceramic factory.
main technical parameter:
Total volume of material box:15M3
Feeding Frequency:20-60min/time
main axis turn speed:2Rpm
Crusher running axis speed of revolution:83Rpm
power:7.7KW
overall size:7000×2100×2740mm
weight: about 4500Kg

02,LF-A cage crusher
equipment instruction:
LF-A Cage crusher is composed of 2sets of 3-phase motor, V-belt pulley, bigger and smaller cages and so on, It is running with counter-clockwise and clockwise direction, materials are took into the middle part of smaller cage from feeding inlet, fall into bigger cage, then fall into smaller cage, repeating it like this with different directions in order to make material impact each others and be crushed, materials are got out from material outlet, be carried to belt conveyor that will transport materials to aggregate. This machine is used to crush clay, frozen soil, shale, coal slack and so on.
main technical parameter:
Capacity:10m3/h
Bigger and smaller cage Rev:500rpm
Granularity after crushing:<3mm
Plasticity index:<6
Moisture content: <20%
Maximal material inlet granularity:<90mm
Motor:30/22KW
Overall size:3500*300*1700 mm
Weight:3.5KG

03,GS80×60 crushing rolls
equipment instruction:
This machine is a high speed middling crushing and fine crushing rolls, the bowl is made up of hard wearing cast iron with low alloy, and has been given quenching treatment, the strength can attain HRC50-55, it can rival high searing iron for wear ability.
main technical parameter:
Capacity:15-18T/h
Diameter of bowl:800mm
Width of bowl:600mm
Adjustable clearance of the two bowls:0.8-20mm
inner lining:10mm(can be adjusted)
material moisture:15-18%(H2O)
power:52KW
overall size:2300×1450×1500mm
weight:8000Kg

04,JS260×32 two-shaft mixer
equipment instruction
Two-shaft Mixer is a corollary equipment of tile production line. Though the two stirring shafts and the stirring teeth move relatively makes the raw material for the extruders crushed, kneaded, mixed, homogenized, and added with water, in order to let the raw material physicals meet the specification of bricks and tiles; which hold the balance for the quality of the green bricks. The mixer is equipped with a screw down type clutch, where it is safe and easy to operate owing to the lower pick up current.
main technical parameter:
capacity:25-30M3/h
power:30KW
main axis turn speed:56rpm
overall size:4100×1200×800mm
weight:3200Kg

05,TCIW20 box type homogenizing bin
equipment instruction:
One.TCIW20 type feeder is used to form a complete set with ball mill and carry ceramic material with ration. And definite proportion, feed ball mill with material through belt conveyor.
Two, this machine characterize by firm structure, convenient installation, safe and credit operation, low lab our intensity and exact formula, it also can be equipped with special scale for weighting. it is a necessary equipment for raw material processing workshop of ceramic factory.
main technical parameter:
Total volume of material box:20M3
Feeding Frequency:20-60min/time
main axis turn speed:2Rpm
Crusher running axis speed of revolution:83Rpm
power:7.7KW
overall size:7000×2100×2740mm
weight: about 4500Kg

06,TCIW5 feeder:
equipment instruction:
One.TCIW5 type feeder is used to form a complete set with ball mill and carry ceramic material with ration. And definite proportion, feed ball mill with material through belt conveyor.
Two, this machine characterize by firm structure, convenient installation, safe and credit operation, low lab our intensity and exact formula, it also can be equipped with special scale for weighting. it is a necessary equipment for raw material processing workshop of ceramic factory.
main technical parameter:
Total volume of material box:5M3
Feeding Frequency:20-40min/time
main axis turn speed:2Rpm
Crusher running axis speed of revolution:83Rpm
power:7.7KW
overall size:4500×2100×2740mm
weight: about 4500Kg

07,TCJ350 vacuum extruder
equipment instruction:
TCJ350 series vacuum Extruder is used to produce ceramic roller bars, electric porcelains, floor and wall tiles(split tiles), load and unload hollow bricks, refractory materials, drainage rubes, waste water tubes, roofing tiles and others special shaped wares by plastic extruding and forming the clay. You should use it with vacuum pump in normal in order to get rid of dirt in gas, and improve plastic of pug whisking screw and extruding screw are drive apart by frequency conversion stepless timing motor, you can control the speed of turn of whisking screw and extruding screw, it is fit for extruding different kinds of products, Extruding screw is easy to be removed, it is also fit for extruding different kinds of products.
main technical parameter:
capacity:4000-6000Kg/h
Diameter of extruding screw:350mm
Pressure of extudsion:≥3MPa
vacuum degree:98Kpa
power:55KW
overall size: 4556×1950×1413mm
weight:6000Kg

08,WDQ-2 automatic cutter
equipment instruction:
The WDQ-2 automatic cutter is specially used to form a complete set with extruder that is used to produce glazed roof tile, hollow brick and so on. The machine is designed base on many kinds of the machine at home and abroad, it is perfect cutting equipment. The machine can cut every size tile; it is depend on the requests.
The machine is steady; this machine adopts advanced Mitsubishi PLC for electrical line design, low failure rate.
Working principle: The pug slivers which come from extruder will come into cutting part, after it attain the specified length, proximity switch detecting signal, then signal passed to PLC, PLC will drive cutting air cylinder to finish cutting, then blocking plate will be put up, motor will run, and carry out the cut pug bodies, the blocking plate will get down after the pug bodies have been carried out. The whole course has been finished.
main technical parameter:
enter voltage: three-phrase 380V
controlling voltage:220V
message voltage:24V
power:0.75KW
cutting times:7-12t/min
size:1500×900×750mm
weight:750Kg

09,WYJ100-1 automatic forming press
equipment instruction:
This machine is made up by the aboard advance technical and combining our arts and crafts technical of manufacturing glaze roof tiles, the capability of this machine is better than the same kinds of products aboard. The design is advanced, and the structure is object, and the outside is beautiful, and the capacity is bigger, and the quantity of the products is good, and the capability is stabilization and so on.
This machine can install and use alone, but it should need the manpower to install the adobe and remove the adobe, and it also can collocate automatism installing material fight and the removing adobe manipulator with the extruder and the cutter and the transporting adobe machine and the glaze tile transport line and so on to made up the glaze tile production line. It can not need the manpower to run completely.   
The working plate of this machine has six working procedures, (just as six turning wheels)the turning of the working plate, except the stair machine division and the orientation, it also set up one set of precision orientation structure, it can make sure the right orientation of the working plate mould when in the every rushing press process completely. The slipway of the upper mould is box structure; the touching length is big of the slipway orbit and the machine orbit. Every rush press of the upper mould, the working procedure has twice rushing press to the pug adobe, just as after the upper mould press the adobe to the true place, the upper mould rise 10mm, and made the pug adobe get the fill exit air, then the upper mould press the adobe to the true place, and back to the highest position, so the mould has the longer life, and the quantity of the pressed products is good.
This machine collocated one set of lubricate system, when the machine running, it can add oil lubricate automatism to all the bear weight bearing and the transmission gear wheel structure working orbit and so on
main technical parameter
general weight press:1000 KN
number of working plate:6 set
working plate turning speed:2.5rpm
capacity:15 pcs/min
power:7.5 KW
lubricate pump flow rate:500 ML/min
working plate size:632×450 mm
upper mould stroke:150 mm
max height of open and closed:442 mm
min closed height:292 mm
size:3200×1880×3116 mm
weight:7800 Kg(excluding the mould)

10,WYJ-60T fitting tile press
equipment instruction:
The machine is a special press used for glazed tile, it can be used to press plastic materials, powder products, adjust shaft and others parts, draw out small size plate shape parts, it also can be used in those process, such as molding, blanking and so on. There is a operating handle on the starboard bow of the machine, perform pressing and return trip as the demand of process, the pressure is adjustable in 2-25mpa of standard scope.
main technical parameter:
nominal force:600KN
maximal working pressure of liquid:25Mpa
sliding block Stroke:400mm
ram speed down:75mm/s
ram speed up:130mm/s
maximal distance between ram to working platform:630mm
throat depth:260mm
the height from working platform to floor:670mm
size of working platform: left and right:480mm
back and forth:480mm
power:7.5kw
weight:1800kg
overall size:1300×1290×2135mm

11,TCJ1320 vacuum extruder for experiment
equipment description:
This machine is the forming equipment for special pottery, electro technical porcelain, brick and tile. It is used to experiment and make the prescription for the adobe extruding. It can get the forming adobe material without any mixed air by the extruder and vacuum. It is very good for experiment use.
main technical parameter
capacity:600-800 Kg/h
mud moisture:16-18 %
diameter of extruding screw:¢200 mm
rotation of extruding shaft:10-30 Rpm
motor power:18.5 KW
overall size:4290×610×850 mm
net weight:2000 Kg

12,X-25 vacuum pump
equipment description:
This pump is single stage rotary vane mechanical pump. It is roughing vacuum category. Its pumping capacity is 1500L/min with antifouling equipment. It can be used for constant volume of light manufacturing and continuously entering air. In ceramic industry, it can be used with the pug mill to deal with the pug material. The limit vacuum degree can reach 67-133Mpa.

13.Drying kiln(2 Line)
Length:80m  Width:3m
Wind source:Waste gas from induced draft fan+ partial waste heat fun+ power stove
Kiln wall:Red brick  Kiln roof:Recast slab  The quantity of drying car:300 Sets
The moisture into kiln:less than 18%  The moisture out kiln:less than 6%
Drying period:24hours  Drying yield:93%  The specification of drying car:1000×1800mm
Drying kiln track:2 lines  Time of annual production:300days  Time of per day production:24hours

14.Tunnel kiln 
Techno-parameter of kiln
Size of kiln
­Total length of kiln body:80.0m  Effective width of kiln body:2.6m  Effective height of kiln body :0.65m
Length of element:2m  Kiln body number of element:40 Section

Firing production
Firing Aim:Glazed tile  Product specification:255×155 (glazed tile)  Water content when come in firer:<1%
Firing temperature:1180ºC  Firing yield:96%

Capacity
Glazed tile:30000piece/day (Firing period:24 hours)  Time of annual production:300 days  
Time of per day production :24 hours

Technical criteria
The follow performance should be accord with JC/T 765-88(96)and 709-1998 of china.
Appearance quality  Size deviation   Water absorption  Frost resistance
Gloss index  Impermeability  Flex resistance

Burning system
Spraying apparatus:80  The power of Spraying apparatus:35,000Kcal/h
Temperature control:10 lot, full automatic, Variable frequency control  Fuel:Natural gas, heat>8000Kcal/m³  Temperature difference :±5ºC

   Kiln car system
Dimension of kiln car: 2000×2600mm  Quantity of kiln car:90 sets
Material of kiln car:Steel frame+ refractory material
Transfer trailer: 2 sets
Quantity of track:2line(One in kiln, one for car returning)
Diameter of wheel:220mm
Loading capacity: