Basic Info.
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Transport Package
Wooden Box
Product Description
Description of the basic technological process and the production process:Raw materials → Box Feeder → cage crusher →belt conveyor→ crushing rolls→Two-shaft mixer → High speed crushing Rolls → Two-shaft mixer → High speed small crushing Rolls → Cylindrical type feeder →belt conveyor→ Homogenizing bin by shovel loader →belt conveyor→5M3 Feeder →belt conveyor→Vacuum extruder → Automatic cutting →automatic Forming press → drying car(loaded by automatic) → drying →unloading drying car→ tunnel kiln→checking→packing → warehousing.,equipment choosing:1,raw material settlement machine(15000pcs/day):SN | name | model | qty | remark |
1 | feeder | TCIW15 | 1set | |
2 | cage crusher | LF-A | 1set | |
3 | crushing rolls | GS800×600 | 2set | |
4 | two-shaft mixer | SJ260×32 | 2set | |
5 | box bin | TCIW20 | 4set | |
2,molding machine(15000pcs/day):SN | name | model | qty | remark |
6 | feeder | TCIW5 | 2set | |
7 | vacuum extruder | TCJ350 | 1set | two sets used for extruding main tile, and one of them used for extruding fitting tiles. |
8 | automatic cutter | WDQ-2 | 1set | Two sets used for cutting main tile, and one of them used for cutting fitting tiles. |
9 | Automatic forming press | WYJ100-1 | 1set | Including all adobe conveyor system |
10 | fitting tile press | WYJ-60T | 1set | |
3,drying and firing equipment(15000pcs/day):SN | name | model | qty | remark |
11 | Automatic loading drying car system | | 1 lot | |
12 | Automatic unloading drying car system | | 1 lot | |
13 | Tunnel drying kiln | | 2 line | |
14 | Tunnel kiln | | 1 line | |
4,other machines(15000pcs/day):SN | name | model | qty | remark |
1 | vacuum extruder for experiment | TCJ1320 | 1set | |
2 | vacuum | X-25 | 2set | |
3 | S tile mould | 310×310 | 2lot | every lot including one up mould and six down mould |
4 | fitting tile mould | | 6lot | six lots different size mould |
5 | belt conveyor | B600 | | according to the facture requests |
equipment main technical instructions:01,TCIW15 feederequipment instruction:One.TCIW5 type feeder is used to form a complete set with ball mill and carry ceramic material with ration. And definite proportion, feed box mill with material through belt conveyor.Two, this machine characterize by firm structure, convenient installation, safe and credit operation, low lab our intensity and exact formula, it also can be equipped with special scale for weighting. it is a necessary equipment for raw material processing workshop of ceramic factory.main technical parameter:Total volume of material box:15M3Feeding Frequency:20-60min/timemain axis turn speed:2RpmCrusher running axis speed of revolution:83Rpmpower:7.7KWoverall size:7000×2100×2740mmweight: about 4500Kg02,LF-A cage crusherequipment instruction:LF-A Cage crusher is composed of 2sets of 3-phase motor, V-belt pulley, bigger and smaller cages and so on, It is running with counter-clockwise and clockwise direction, materials are took into the middle part of smaller cage from feeding inlet, fall into bigger cage, then fall into smaller cage, repeating it like this with different directions in order to make material impact each others and be crushed, materials are got out from material outlet, be carried to belt conveyor that will transport materials to aggregate. This machine is used to crush clay, frozen soil, shale, coal slack and so on.main technical parameter:Capacity:10m3/hBigger and smaller cage Rev:500rpmGranularity after crushing:<3mmPlasticity index:<6Moisture content: <20%Maximal material inlet granularity:<90mmMotor:30/22KWOverall size:3500*300*1700 mmWeight:3.5KG03,GS80×60 crushing rollsequipment instruction:This machine is a high speed middling crushing and fine crushing rolls, the bowl is made up of hard wearing cast iron with low alloy, and has been given quenching treatment, the strength can attain HRC50-55, it can rival high searing iron for wear ability.main technical parameter:Capacity:15-18T/hDiameter of bowl:800mmWidth of bowl:600mmAdjustable clearance of the two bowls:0.8-20mminner lining:10mm(can be adjusted)material moisture:15-18%(H2O)power:52KWoverall size:2300×1450×1500mmweight:8000Kg04,JS260×32 two-shaft mixerequipment instruction Two-shaft Mixer is a corollary equipment of tile production line. Though the two stirring shafts and the stirring teeth move relatively makes the raw material for the extruders crushed, kneaded, mixed, homogenized, and added with water, in order to let the raw material physicals meet the specification of bricks and tiles; which hold the balance for the quality of the green bricks. The mixer is equipped with a screw down type clutch, where it is safe and easy to operate owing to the lower pick up current.main technical parameter:capacity:25-30M3/hpower:30KWmain axis turn speed:56rpmoverall size:4100×1200×800mmweight:3200Kg05,TCIW20 box type homogenizing binequipment instruction:One.TCIW20 type feeder is used to form a complete set with ball mill and carry ceramic material with ration. And definite proportion, feed ball mill with material through belt conveyor.Two, this machine characterize by firm structure, convenient installation, safe and credit operation, low lab our intensity and exact formula, it also can be equipped with special scale for weighting. it is a necessary equipment for raw material processing workshop of ceramic factory.main technical parameter:Total volume of material box:20M3Feeding Frequency:20-60min/timemain axis turn speed:2RpmCrusher running axis speed of revolution:83Rpmpower:7.7KWoverall size:7000×2100×2740mmweight: about 4500Kg06,TCIW5 feeder:equipment instruction:One.TCIW5 type feeder is used to form a complete set with ball mill and carry ceramic material with ration. And definite proportion, feed ball mill with material through belt conveyor.Two, this machine characterize by firm structure, convenient installation, safe and credit operation, low lab our intensity and exact formula, it also can be equipped with special scale for weighting. it is a necessary equipment for raw material processing workshop of ceramic factory.main technical parameter:Total volume of material box:5M3Feeding Frequency:20-40min/timemain axis turn speed:2RpmCrusher running axis speed of revolution:83Rpmpower:7.7KWoverall size:4500×2100×2740mmweight: about 4500Kg07,TCJ350 vacuum extruderequipment instruction:TCJ350 series vacuum Extruder is used to produce ceramic roller bars, electric porcelains, floor and wall tiles(split tiles), load and unload hollow bricks, refractory materials, drainage rubes, waste water tubes, roofing tiles and others special shaped wares by plastic extruding and forming the clay. You should use it with vacuum pump in normal in order to get rid of dirt in gas, and improve plastic of pug whisking screw and extruding screw are drive apart by frequency conversion stepless timing motor, you can control the speed of turn of whisking screw and extruding screw, it is fit for extruding different kinds of products, Extruding screw is easy to be removed, it is also fit for extruding different kinds of products.main technical parameter:capacity:4000-6000Kg/hDiameter of extruding screw:350mmPressure of extudsion:≥3MPavacuum degree:98Kpapower:55KWoverall size: 4556×1950×1413mmweight:6000Kg08,WDQ-2 automatic cutterequipment instruction:The WDQ-2 automatic cutter is specially used to form a complete set with extruder that is used to produce glazed roof tile, hollow brick and so on. The machine is designed base on many kinds of the machine at home and abroad, it is perfect cutting equipment. The machine can cut every size tile; it is depend on the requests. The machine is steady; this machine adopts advanced Mitsubishi PLC for electrical line design, low failure rate.Working principle: The pug slivers which come from extruder will come into cutting part, after it attain the specified length, proximity switch detecting signal, then signal passed to PLC, PLC will drive cutting air cylinder to finish cutting, then blocking plate will be put up, motor will run, and carry out the cut pug bodies, the blocking plate will get down after the pug bodies have been carried out. The whole course has been finished.main technical parameter:enter voltage: three-phrase 380Vcontrolling voltage:220Vmessage voltage:24Vpower:0.75KWcutting times:7-12t/minsize:1500×900×750mmweight:750Kg09,WYJ100-1 automatic forming pressequipment instruction:This machine is made up by the aboard advance technical and combining our arts and crafts technical of manufacturing glaze roof tiles, the capability of this machine is better than the same kinds of products aboard. The design is advanced, and the structure is object, and the outside is beautiful, and the capacity is bigger, and the quantity of the products is good, and the capability is stabilization and so on.This machine can install and use alone, but it should need the manpower to install the adobe and remove the adobe, and it also can collocate automatism installing material fight and the removing adobe manipulator with the extruder and the cutter and the transporting adobe machine and the glaze tile transport line and so on to made up the glaze tile production line. It can not need the manpower to run completely. The working plate of this machine has six working procedures, (just as six turning wheels)the turning of the working plate, except the stair machine division and the orientation, it also set up one set of precision orientation structure, it can make sure the right orientation of the working plate mould when in the every rushing press process completely. The slipway of the upper mould is box structure; the touching length is big of the slipway orbit and the machine orbit. Every rush press of the upper mould, the working procedure has twice rushing press to the pug adobe, just as after the upper mould press the adobe to the true place, the upper mould rise 10mm, and made the pug adobe get the fill exit air, then the upper mould press the adobe to the true place, and back to the highest position, so the mould has the longer life, and the quantity of the pressed products is good. This machine collocated one set of lubricate system, when the machine running, it can add oil lubricate automatism to all the bear weight bearing and the transmission gear wheel structure working orbit and so onmain technical parametergeneral weight press:1000 KNnumber of working plate:6 setworking plate turning speed:2.5rpmcapacity:15 pcs/minpower:7.5 KWlubricate pump flow rate:500 ML/minworking plate size:632×450 mmupper mould stroke:150 mmmax height of open and closed:442 mmmin closed height:292 mmsize:3200×1880×3116 mmweight:7800 Kg(excluding the mould)10,WYJ-60T fitting tile press equipment instruction:The machine is a special press used for glazed tile, it can be used to press plastic materials, powder products, adjust shaft and others parts, draw out small size plate shape parts, it also can be used in those process, such as molding, blanking and so on. There is a operating handle on the starboard bow of the machine, perform pressing and return trip as the demand of process, the pressure is adjustable in 2-25mpa of standard scope.main technical parameter:nominal force:600KNmaximal working pressure of liquid:25Mpasliding block Stroke:400mmram speed down:75mm/sram speed up:130mm/smaximal distance between ram to working platform:630mmthroat depth:260mmthe height from working platform to floor:670mmsize of working platform: left and right:480mmback and forth:480mmpower:7.5kwweight:1800kgoverall size:1300×1290×2135mm11,TCJ1320 vacuum extruder for experimentequipment description:This machine is the forming equipment for special pottery, electro technical porcelain, brick and tile. It is used to experiment and make the prescription for the adobe extruding. It can get the forming adobe material without any mixed air by the extruder and vacuum. It is very good for experiment use.main technical parametercapacity:600-800 Kg/hmud moisture:16-18 %diameter of extruding screw:¢200 mmrotation of extruding shaft:10-30 Rpmmotor power:18.5 KWoverall size:4290×610×850 mmnet weight:2000 Kg12,X-25 vacuum pumpequipment description:This pump is single stage rotary vane mechanical pump. It is roughing vacuum category. Its pumping capacity is 1500L/min with antifouling equipment. It can be used for constant volume of light manufacturing and continuously entering air. In ceramic industry, it can be used with the pug mill to deal with the pug material. The limit vacuum degree can reach 67-133Mpa.13.Drying kiln(2 Line)Length:80m Width:3mWind source:Waste gas from induced draft fan+ partial waste heat fun+ power stoveKiln wall:Red brick Kiln roof:Recast slab The quantity of drying car:300 SetsThe moisture into kiln:less than 18% The moisture out kiln:less than 6%Drying period:24hours Drying yield:93% The specification of drying car:1000×1800mmDrying kiln track:2 lines Time of annual production:300days Time of per day production:24hours14.Tunnel kiln Techno-parameter of kilnSize of kilnTotal length of kiln body:80.0m Effective width of kiln body:2.6m Effective height of kiln body :0.65mLength of element:2m Kiln body number of element:40 SectionFiring productionFiring Aim:Glazed tile Product specification:255×155 (glazed tile) Water content when come in firer:<1%Firing temperature:1180ºC Firing yield:96%CapacityGlazed tile:30000piece/day (Firing period:24 hours) Time of annual production:300 days Time of per day production :24 hoursTechnical criteriaThe follow performance should be accord with JC/T 765-88(96)and 709-1998 of china.Appearance quality Size deviation Water absorption Frost resistanceGloss index Impermeability Flex resistanceBurning system Spraying apparatus:80 The power of Spraying apparatus:35,000Kcal/hTemperature control:10 lot, full automatic, Variable frequency control Fuel:Natural gas, heat>8000Kcal/m3 Temperature difference :±5ºC Kiln car systemDimension of kiln car: 2000×2600mm Quantity of kiln car:90 setsMaterial of kiln car:Steel frame+ refractory materialTransfer trailer: 2 setsQuantity of track:2line(One in kiln, one for car returning)Diameter of wheel:220mmLoading capacity:
Address:
No. 71 Hehua Road Tianyi Shifanqu, Changsha, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xiangtan weida electrical and machinery manufacture company Ltd. located on the beautiful shore of xiang river Xiangtan city, Hunan province People′s Republic of China, Very close to the railway from chang sha to xiangtan, and only 60km, and to Huanghua Airport international. The firm holds on hand the fixed assets more the 40 millions RMB, employees over 60, and special technical personnel at 40. We have ceramic plastic extruding institute here in the factory, that is the only one organization in China ceramic industry to research the plastic pressing process and relative equipment with our efforts, we have already supplied our customers in China with the first split brick product line, with the first honeycomb ceramic product line, with the whole set of glazed the product line for countries financially supported line in China, with the first refractory kiln furniture hollow sager plates product line, with the first ceramic roller rod product line, and the first kaolin water cleaning product line, Our mechanical products are widely used in those industries such as daily-use ceramic architectural ceramic, special ceramic. Our business is fully responsible for the overall services from engineering to construction letting customers satisfy with our services is our greatest wish