Cutter for All Kinds of Ceramic Production Line

• After-sales Service: We Can Send Engineer for Installation and Training
• Warranty: One Year
• Material: Ceramic
• Model NO.: WDQ-5
• Feature: Heat Insulation
• Stone Form: Slab
• Shape: Square
• Surface Finishing: Split
• Style: European
• Usage: Decoration
• Technics: Natural
• Thickness: 12mm
• Transport Package: Wooden Box
• Specification: customized
• Trademark: Weida
• Origin: Hunan China
• Production Capacity: 3000m2/Day

Product Description

Description of the basic technological process and the production process
1,,,Basic technological process of grained split bricks:
Raw materials→ cage crusher → Lenmen grinder crushing  → powder material storehouse →automatic fitting material→ strength mixer → two-shaft mixer  →cylindrical type feeder → homogenizing bin by shovel loader → 5M³ link joint type feeder → vacuum extruder → automatic cutting → drying car(loaded by manual work) → drying house → kiln car(loaded by manual work) →tunnel kiln → packing → warehousing.
equipment technical parameter and picture
1,TCIW20 Feeding Machine

Capacity	20m^3/h
Power	2.2+5.5kw
Oversize	3630x2200x2100mm
Weight	3000kgs

2. TQ-15 Ball mill
The ball mill is an equipment to grind finely the ceramic raw material by using batch-type and wet way, adopt a two-stage belt driven mode. The  machine possess such the advantages as a compact and reasonable layout for whole body, simple construction, smooth movement, low cost energy ,simplify to operation and maintenance, etc. ,,,,,,,.

Variables	Parameters
Capacity	15000Kg / cycle
Cylinder  inner dia ×L	Ф3200×4000mm
Cylinder rotation rate	12-13R.P.M.
Motor power	90kw Model Y200L2-6
Rotation rate	970R.P.M.
Weight	19100kg

3, WDS-1000 Oscillating screen
The oscillating screen is used to sieve the clay slurry,ensuring the fine grain sizes and purity of the ceramic clay . ,. 4,TCJJ750 Spiral stirrer
The spiral stirrer is used to mix clay material, making the slurry components more proportioned and without any deposits. If the spiral stirrer is operated in combination with a slime pump and a filter press,the homogeneity of clay will be resulted from the case. 

Variables	Parameters
Propeller diameter:	Ф750 mm
Blade numbers	3 Slice
Propeller speed	165-300 RPM
Power	5.5 KW
Rotation rate	1440RPM

5,WDN-2 Pneumatic pump
The pneumatic pump is a new-fashioned conveying machine, and at the present, it is a kind of pumps whose technology is up to date in China. The compressed air is used as a power supply for the pump. Thanks to that, it can suck up all the aggressive fluid in which there are granules and high glutinous, volatile, combustible, and virulent materials.,.,,,,,,,.
 

Variables	Parameters
Suction lift	7m
Delivery lift	50m
Flow	0-30m^3/h
Outlet pressure	≥60 kg/cm

6, WDCX Magnetic separator( channel type de-ironing separator)
The magnetic separator is made from a permanent magnet included with a series of rare earth elements; of which there are rubidium and iron boron that can produce super strongly attractive and high gradient magnetic field. Its construction belongs to a channel type that is simple and  practical,and also is provided with corrosion protection measures thanks to  the special  magnet. This facilitates the maintenance work,and the  service life can last more than 10 years. -,,,,.,10.
 

Variables	Parameters
Channel size	360×1500 mm
Maximum flow	10 m^3/ h
Magnetic induction of the guide channel surface	4500GS
Overall dimension	1500×500×300 mm

7,WDN140-B Plunger pump
The plunger pump is used for the clay slurry to be conveyed and filtered. It runs smoothly with low noise and high pressure, the plunger is high in rigidity and well in wearability. .The plunger seals are made from soft and elastic material. They provide a good seal and antiwear in nature, giving a long performance life. .,,,,.,,,,.
 

Variables	Parameters
Slurry flow rate	3600-7200 Liter/h
Max. Slurry pressure	2.5 Mpa
Maxi. plunger cycle	30.2 cycle/m
Motor power	11 kw
Plunger diameter	Ф140 mm
Slurry  suction height:	4 m

8,WD75K Filter press
The filter press is used for clay slurry dehydration,and also is a unit to produce the plastic slime prepared for ceramic industry. ,.

 

Variables	Parameters
Filter  plate   clearance	Ф750×26 mm
Filter plate diameter ×Filter plate numbers×	Ф820×60 pieces(plastic filter plate)
Capacity	1.2-1.5 t/cycle
Slurry water contentage after dehydration	18-26%
Hydraulics working pressure	25-28 Mpa
Max. plunger working stroke	630 mm
Motor type & specification	Y100L2-41335  3KW
External dimension	5799×1943×1348 mm
Weight	10.5t

9. SJ2-Shaft mixer
:25-30M³/h
:18.5KW
Rev of main shaft:56rpm
:4100×1200×800mm
:3100Kg
Capacity:25-30M³/h
Power:18.5KW
Rev of main shaft:56rpm
Overall size(L×W×H):4100×1200×800mm
Weight:3100Kg



10. TCJ280 vacuum extruder    
capacity:2-3T/h
moisture:16-21%
vacuum degree: 98kpa
extruding pressure: ≥3Mpa
Diameter of extruding screw: φ250mm
power: 59KW

11. TCJ350vacuum extruder
Capacity:5-6T/h
Moisture of pug:16-21%
Degree of Vacuum: 98kpa
Extrusion pressure: ≥3Mpa
Rotate speed of stirring screw: 8.89rpm
Rotate speed of extruding screw:15.24rpm
Diameter of extruding screw: φ350mm
Power: 55KW
Overall size(L×W×H):4365×1950×1485mm
Weight:7000Kg

12. TCJ1320vacuum extruder

: 600-800Kg/h
: 14-16%
: φ200mm
: 18.5KW
:4200×966×664mm
:2000Kg
Capacity: 600-800Kg/h
Moisture of pug: 14-16%
Diameter of extruding screw: φ200mm
Motor Power: 18.5KW
Overall size(L×W×H):4200×966×664mm
Weight:2000Kg


13. WDQ-5
: 7-12time/min
: 1.1KW/Set
:1840×1250×1250mm
:200Kg
Capacity: 7-12time/min
Power: 1.1KW/Set
Overall size(L×W×H):1840×1250×1250mm
Weight:200Kg

14.WDQ-3
 
: 7-15time/min
: 1.5KW/Set
:840×1250×1250mm
:200Kg
Capacity: 7-15time/min
Power: 1.5KW/Set
Overall size(L×W×H):840×1250×1250mm
Weight:200Kg


15
: 0.294/
: 1/
: 900mm
:1.5KW
:5.5KW
Traveling speed of sealing-tape machine: 0.294m/s
Tape speed of sealing-tape machine: 1m/s
Orbit distance: 900mm
Drive of travel mechanism:1.5KW
Power sealing-tape machine:5.5KW

16.drying kiln
    
      drying kiln                                  drying car

:86m  Length:86m
:3.22m Width:3.22m 
:++
Wind source: Waste gas from induced draft fan+ partial waste heat fun+ cowper stove
:  Kiln wall:red brick
: Kiln roof:precast slab
:250sets(78)The quantity of drying car:250 sets(78 cars outside)
:15%  The moisture into kiln:less than 15%
:2%  The moisture out kiln:less than 2%
:18-26 Drying period:18-26hours
:100-120t/Drying capacity:100-120tday
:93%  Drying yield:93%
:1000×2000mm  The specification of drying car:1000×2000mm
:2 Drying kiln track:2 lines
:270Time of annual production:270days
:24  Time of per day production:24hours

17.tunnel kiln
 

Techno-parameter of kiln
Size of kiln
­length:120.0m
­effect width:1.86m
effect height:1.2m
Length of element:2m
Kiln body number of element: 55(section)

Firing production
:,Firing Aim:(All kinds of Split Brick)
:1%    Water content when come in firer:<1%
:1200ºC   Firing temperature:1200ºC
:95%  Firing yield:95%
capacity
:4000m²/(:22-30)Split Brick:4000 m²/day (Firing period:22-30 hours)
:270Time of annual production:270 days
:24  Time of per day production :24 hours
Technical criteria
JC/T 765-88(96)709-1998
The follow performance should be accord with JC/T 765-88(96)and 709-1998 of china
Burning system
:100 Spraying apparatus:100
:50,000Kcal/h  The power of Spraying apparatus:50,000Kcal/h
:15,,
Temperature control:15 lot, full automatic, Variable frequency control
:,>8500Kcal/m³    Fuel:Natural gas, heat>8500Kcal/m³
:±5ºC  Temperature difference :±5ºC