Quartz Stone Slab Production Line Machines of The Press

• After-sales Service: We Can Send Engineer for Installation and Training
• Warranty: One Year
• Type: Vacuum Forming Machine Series
• Model NO.: WD1000
• Application: Production Line, Polishing & Grinding & Sanding, Crushing, Cutting
• Artificial Stone Type: Artificial Quartz
• Automation: Semi-automatic
• Control: Artificial
• Certification: CE, ISO
• Customized: Customized
• Color: Customized
• Transport Package: Wooden Box
• Specification: customized
• Trademark: Weida
• Origin: Hunan China

Product Description

production line equipment main technical parameter instructions:
1,powder weighing and transportation system:
1.1 Φ2080*1825, Φ1580*1400powder silo
conditions:,,,..Unit silo with separate weighing sensor, pulse dust catcher, with vibration cutting machine, pneumatic discharge valve. Feeding by vacuum pipeline
material:Q235-A,thickness 6/8mm
diameter:3800mm
height:6100mm
volume :80m3
precision:±0.5‰
power:0.55Kw

1.2belt conveyor
size:B800
power:according to the length.

2. middle silo
main function:,Used for powder raw material temporary storage, to supply the mixer.
volume:2m3
Taken down material slot
3 Monorail type electric hoist
main function:Used for intermediate storehouse of raw material to the mixer
size:22ton Electric hoist
moving distance:15m
Hoisting height:2.5m
power:3KW

4, DMC-120 bag dust connector
one, main technical parameter
type:DMC-120
settlement wind quantity:8600m2
filter wind speed:1.5m/min
filter area:96m2
equipment resistance:1200-1300Pa
two,structure
1, the single pulse dust removal equipment is mainly has the following parts:
(1) Box body : including the bag room, clean air, perforated plate, filter bag, filter bag cage, access door, cabinet design pressure is 5000 pa.
(2) the wind system: including fan, fan motor.
(3) injection system: including air bags, spray torch, pulse valve, control instrument

5, NH-2000kneader  
one,machine characteristic
,,,,,.,,,,,.The machine used for mixing and kneading of plastic material and can be used for rubber, silicone rubber, food, pharmaceutical agents, building materials, etc.This machine adopts horizontal twin screw type, kneading atmospheric conditions, frequency control of motor speed, spiral discharging, reduce the physical labor, increase productivity
two,
1,Mixing cylinder total volume:2000L
2,main power:55KW/6P
3,screw outlet material power:15KW/4P
5,two-shaft speed rate:1:1.45
6,fast and slow speed: 35/25rpm
8,overall size:3350×2200×1450mm
9,weight:4700kg

6,  R-19mixer
As the key equipment of mixing raw materials, a variety of powder in proportion to add equipment, through a cylinder and the stirring shaft of high speed rotating equipment, make the raw material mix, knead, complete powder prepared from wet materials that could satisfy the requirement of extrusion process, a sequence control mode to automatic mode and manual operation two modes
diameter of the mixing disc:1900mm
height of the mixing disc:900mm
effective volume:2000L
mixing body driving motor:22KW
turning speed of the mixing disc:1-15rpm
diameter of the mixing body:1100mm
mixing body motor:132KW
high speed mixing axis speed:60-500Rpm
outlet material way:Hydraulic center row material
hydraulic station pressure:70Kg/cm²
hydraulic station motor:3KW
overall size:3600×2800×2900mm
weight:12000Kg

7 mixing platform
main function:,Used to support the mixer and monorail hoist, and warehouse temporarily placed in the middle of the range.
(×)size(length and width):6000×5000×2000mm 

8extrusion molding and wet adobe cutting system
8.1 TCJ500group vacuum extruder
,,.,,,,,,.This machine is the specialized production of unburned board plastic extrusion equipment, with high pressure, the density of products, etc. must be matched with the vacuum pump when running, can effecti vely remove the sludge in the mixed gases, and maximize the plasticity of the sludge, so as to get compact structure, good mechanical strength isotropic body, no internal stress and the surface is bright and clean
main parameter
main function:molding
pug moisture:10-12%
capacity:≤8m/min
up mixing pug axis speed:26.4rpm,can be adjusted
up axis diameter:φ450mm
down extrusion pug speed:20 rpm,can be adjusted
down extrusion axis diameter:2×φ400mm
extrusion pug pressure:≥5MPa
up motor power:45KW
down motor power:160KW
using air pressure:0.5Mpa
vacuum:≥-0.094 Mpa
overall size:about 5350×1677×2060mm
weight:about 15000kg
Auxiliary parameters
pug moisture:10-12%
mixing pug turning speed:22.8rpm
extrusion pug speed:19.6rpm
extrusion axis diameter:φ280mm
Pneumatic clutch work pressure:0.5-0.8MPa
vacuum:≥-0.094 Mpa
power:59 KW
overall size      :about 4500×1730×1600mm
weight: about 6000kg

9 WD-MSWGSynchronous cutting system
,,.,,.when wet body out of synchronous tracking speed at the same time, when reach the setting length,the synchronous cutting into single block body, and fast delivery to the next working procedure. With high synchronization accuracy, fast cutting, cutting face flush, etc
Meet the functional;,,.Automatically enter plate, blank plate on synchronization, fast delivery, and other functions
cutting times:≤5times/min
Cutting length error:≤±10mm
Cutting end verticality error:≤±5mm
cutting size range:below 3000×750×60mm
power:6.7KW
(×)overall size:20000×1100×1400mm

10,Body transportation and curing system
10.1, B900Plate conveyor system
:,,,,After pipe, plate after steam maintaining, plate automatic rotary cutting system.
Contains: unloading board manipulator, transverse conveyor roller platform, lifting Angle turner platform, vertical conveyor roller platform , plate.
unloading board manipulator:
Horizontal moving distance:3000mm
The vertical distance:1950mm
overall size:5500×4500×3800mm
power:8.5KW
transverse conveyor roller platform:
width:1100mm   length:6000mm/unit
power:3KW
lifting Angle turner platform:
size:2000X3000mm
power:4.4KW
up and down method:pneumatic
vertical conveyor roller platform:
width:3000mm   length:4000mm/unit
power:3KW
plate:
size:2700X900X60mm

10.2 WDT-800Bracket conveying system
,,,.:,,,.Complete plate, automatic body bracket, manipulator laminated after initial setting, after initial setting off the shelves and other steps. Including: laminated manipulator, initial setting frame, initial setting lanes, shuttle buses and lanes.
laminated manipulator:
Horizontal moving distance:3000mm
The vertical distance:1950mm
overall size:5500×4500×3800mm
power:8.5KW

11  WDZP2400unit sidesways machine hand
:3X5,.Action required: realize billet and plate from the cutting machine conveyor belt at the same time period to the cart into 3 x5 lattice tile distribution, and can according to the actual production car optional placed to the left or right.
plate size:3250X1650
machine hand max moving distance to the left:6650 mm,
machine hand max moving distance to the right:6500 mm
machine hand up and down moving distance:250 mm
power:2.95Kw
control methd:PLC++PLC touch screen + + remote output
overall size:14150X3500X2900mm
weight:about 4000Kg

12  WDMZ1900unit lengthways machine hand
:,,.Action required: realize billet and plate separation, laminated on the transfer from flat car, and the plate from the flat out on the transfer to the cutting machine into the plate device.
plate size:3250X1650
machine hand max moving disctance from the left and right:7800 mm,
machine hand max moving distance from up and down:1500 mm
power:2.95Kw
control method:PLC++PLC touch screen + + remote output
overall size:9400X3500X3900mm
weight:about 4000Kg


13,  D23290Autoclavs
:,,.Autoclaved curing system: the process of reaction caldron in the aeroconcrete select correctly or not, is not only related to the products performance is good or bad, it also related to the production efficiency of high and low and energy consumption.
Outstanding advantages for this system:
A,Q345R,16Mn,Kettle cover the whole piece of jinan Q345R steel sheet suppression and become, kettle LAN use 16 mn overall forging and pressure main welds shall adopt automatic submerged arc welding..
B,,.,Kettle door for a quick open structure, activity by hand speed reducer for opening and closing.Equipped with safety interlock protection device, to avoid the hidden trouble of wrong operation. 
C,,,,.,,.Relief valve, temperature measuring element, into the exhaust valve adopts domestic and foreign well-known products, such as to ensure normal work safety and service life of reaction caldron in the aeroconcrete production.The autoclaved kettle type is not only the body fully and reasonable maintenance, make the products in a relatively short period of time to meet the design strength, and better to avoid the damage to the body and products may be.


14  cros-cutting machine
purpose of the mahcine
800~1600mm,2400~3200mm.Artificial stone cutting machine is mainly used for the width is 800 ~ 1600 mm, length 2400 ~ 3200 mm around the artificial stone plate cutting
2.2 machine technical parameter and overall size
a,,,1.5KW.
b,,2*11KW.
c,4m/min,≤1mm,2mm
d,:25KW
A longitudinal cutting, the cutting machine is designed frame platform, double tooth synchronous belt transmission, power 1.5 KW.
B, longitudinal cutting using automatic double cutting, 2 x 11 kw motor power.
C, plate conveyor speed of 4 m/min, the edge error 1 mm or less, diagonal error of 2 mm
D, single machine total power: 25 kw

15  longitudinal trimming machine
purpose of the mahcine
800~1600mm,2400~3200mm.Artificial stone cutting machine is mainly used for the width is 800 ~ 1600 mm, length 2400 ~ 3200 mm around the artificial stone plate cutting
2.2 machine technical parameter and overall size
a,,,1.5KW.
b,,2*11KW.
c,4m/min,≤1mm,2mm
d,:25KW
A longitudinal cutting, the cutting machine is designed frame platform, double tooth synchronous belt transmission, power 1.5 KW.
B, longitudinal cutting using automatic double cutting, 2 x 11 kw motor power.
C, plate conveyor speed of 4 m/min, the edge error 1 mm or less, diagonal error of 2 mm
D, single machine total power: 25 kw

16, 180180 degree turner
1 The purpose and principle of the machine
180°,800mm,2440~3680mm,15~20mm .
,,,,;,,,.180 ° turner is mainly used for thicknessing polishing line, the width is 800 mm, length is 2440 ~ 3680 mm, thickness of 15 ~ 20 mm plate on top and bottom panel surface.
it adopts four flip turn round support cylindrical skeleton, the tooth face double chain wheel, drive the fixed skeleton has a double row of chain flip flip, flip position location is equipped with electric eye detection, ensure the flip board level;In and out of the delivery sheet with frequency conversion control, stable conveying plate, accurate positioning, high work efficiency.
2 technical parameter and overall size

17, DH1600/6leveling machine
1 purpose and principle of the machine
800~1600mm,15~20mm ,,.
,,,,.,,.,,.Artificial stone polishing machine is mainly used for the width is 800 ~ 1600 mm, thickness is 15 ~ 20 mm chip thickness, artificial stone plate of guarantee board face level off, can also be used to other similar products or thick.
  it adopts fixed big sell-off to rotate thicknessing product surface, abrasive contact with the product surface is flat, equipped with cooling water pipe, cooling condition is good, high product yield.The whole thicknessing cutter can be minor adjustments in accordance with the product surface to float, make constant thick head maintain constant contact plane on the surface of a product, reduce the breakage of the product.This machine selects the international famous brand high quality conveyor belt, with uniform thickness, guarantee of product thickness are basically identical.
2 machine technical parameter and overall size
type1600/06
leveling knife quantity: 6 pieces
power: 142kw
air pressure: 0.7~0.8Mpa
overall size: 8190*2840*2150mm
weight: 17500kg

18,SMH160D/20polishing
 1 800~1600mm,15~20mm ,,.
,,,,.,,.,,.Artificial stone polishing machine is mainly used for the width is 800 ~ 1600 mm, thickness is 15 ~ 20 mm chip thickness, artificial stone plate of guarantee board face level off, can also be used to other similar products or thick.
  it adopts fixed big sell-off to rotate thicknessing product surface, abrasive contact with the product surface is flat, equipped with cooling water pipe, cooling condition is good, high product yield.The whole thicknessing cutter can be minor adjustments in accordance with the product surface to float, make constant thick head maintain constant contact plane on the surface of a product, reduce the breakage of the product.This machine selects the international famous brand high quality conveyor belt, with uniform thickness, guarantee of product thickness are basically identical.
2 machine technical parameter and overall size
type SMH160D/20
leveling knife quantity:6 piece
polishing driving power: 11kw
driving power: 2.2kw
total power: 69kw
air pressure: 0.7~0.8Mpa
overall size: 8900*1450*1900mm