Basic Info.
Response Type
Dehydrogenation
Classification
Homogeneous Catalysts
Effect Size
Promoter Catalysts
Manufacturing Method
Mechanical Mixing
Application Industry
Industry
Transport Package
Wooden Box
Product Description
Technology proposal2.1: Preliminary planning of projectOne production line of yearly output automotive catalyst substrate 360,000L, include equipments operator training, exclude substrate formula.291,498,24,291,700(22),2.yearly output 291,498 pcs, monthly capacity is 24,291pcs, daily capacity 1104pcs(monthly working days based on 22 days), every day working 2 shift(16Hours). 2.2Technology proposal introduction 2.2.1Production technology processRaw material analysis Additive Raw material batching Material drying Mixing Kneading Material agingMaterial extrusion Material filtering Material aging De-airing puggingMicrowave drying Hot air drying Auto cutting machine Semi-product inspectionFinal product inspection Firing2-1 Chart 2-1 Catalyst substrate production technology process,. III .Equipment selection and parameters 3.1 Equipment selection principle Production line in high automatic and intelligence, production process is simplification, meet environment protection requirements. Use good inspection equipments, the inspection process during catalyst production is very important, and the performance of inspection equipments is the key of inspection, thus must keep inspection equipment reach high standard. Economic and energy saving, economic principle means select machine in good price with high quality and performance. Energy saving as the important principle of selects equipments, it should select the equipment with lower energy consumption to reduce fuel and electricity uses, at the same time reduce the production cost.3.2 Equipment list 3.2 | S/N | NAME | MODE | QTY | UNIT | REMARK |
| Substrate manufacturing equipments |
| 1 | Raw material automatic metering system | KD2017-206-JX020-001 | 1 | Set | Option |
| 2 | Intensive mixer | R19 | 1 | Set | |
| 3 | Kneader | LGNH-1500L | 1 | Set | |
| 4 | De-airing extruder | TCJ1260 | 2 | Set | 11
One for pugging one for filtering |
| 5 | De-airing extruder | TCJ300 | 1 | Set | |
| 6 | Auto cutting machine | WDQ-16 | 1 | Set | |
| 7 | De-airing oil cylinder vertical extruder | YW250 | 1 | Set | Die commissioning purpose |
| 8 | Microwave dryer | WLKJ-A80 | 1 | Line | |
| 9 | drying furnace with the heat air | 30m3 | 1 | Set | |
| 10 | Manual cutting machine | | 2 | Set | |
| 11 | Auto flue blower | | 1 | Set | |
| 12 | Light transmittance detector | | 2 | Set | |
| 13 | Shuttle kiln | 20m3 | 1 | Set | |
| Substrate lab equipments |
| 1 | Thermal dilatometer | PCY1400 | 1 | | |
| 2 | Compressive strength tester | SGW-5T | 1 | | |
| 3 | Isostatic pressing machine | JYY | 1 | | |
| 4 | Chemical analysis unit | GKF-V | 1 | | |
| 5 | Water absorption meter | TXY | 1 | | |
| | | | | | |
| S/N | Item | Specification | Unit | Qty |
| 101 | 9.5m³
Silo 9.5m³ | Φ2000X3000mm | Pcs | 6 |
| Stairs for silo | | Lot | 1 |
| 102 | Belt conveyor | KDB500 | Line | 1 |
| 103 | Discharger | KDB500 | Pcs | 1 |
| 104 | Dynamic measuring belt batching system | 1,1, 1,B500/4
Load cell 1 lot, load measuring instrument 1 set, control cabinet 1 set,B500.4 belt 1 line | Set | 1 |
| 105 | Control of electric appliance | | Line | 1 |
| Volume | 500L |
| Effective mixing volume | 500L |
| Main Motor Power | 15KW-4P |
| Screw Motor Power | 12.5KW-4P |
| Discharge type | Screw extrusion |
| Cylinder structure | W,.
W shape cylinder, jacket structure |
| Cylinder material | |
:
Machine touch raw material | SUS304
All is SU304 stainless steel |
| Inner cylinder | 12mmSUS304
12mm SU304 stainless steel |
| Outer cylinder | 12mmQ235B
12mm SU304 stainless steel |
| Mixing speed | fast shaft 38r/min
slow shaft 24r/min |
| Shaft diamter | φ200mm |
| De-airing degree | ≤-0.092Mpa |
| S/N | Item | 80kW
80kW continuous micro wave dryer fast drying furnace |
| 1 | Model | WLKJ-A80 |
| 2 | ()
Overall size (about) | 16000mm*1250mm*2400mm(** L×W×H) |
| 3 | Power supply | 3 phase 5 line 380V±10% 50Hz±1% |
| 4 | Rated power input | ≤120KVA( about) |
| 5 | Rated power output | ≤80kW( 80kW Max. output 80kW) |
| 6 | Micro wave frequency | 2450MHz |
| 7 | Micro wave reclaiming energy | hexagon with 5 side reclaiming energy |
| 8 | Product allowed | Height≤200mm,Diameter ≤150mm Substrate |
| 9 | Capacity | ≤80KG/ Quantity of delivery water ≤80KG/H |
| 10 | Working environment | :-5~45ºC :≤80%
Environment temperature :-5~45ºC Relative humidity:≤80% |
| 11 | Drive mode | 2450MHz
SUSUNG EXPORTED 2450MHz micro wave driver |
| 12 | transporting manner | , 0.5m/min~5m/min .
Adopt stainless steel chain delivery, delivery speed 0.5m/min~5m/min(adjustalbe) |
| 13 | Control mode | PLC+10″
PLC+10″LCD touch screen |
| 14 | Micro wave leakage | :GB 5959.6-2008
China: GB 5959.6-2008 micro wave leakage national standard |
| 15 | Electricity safety | GB 5226.1-2002
China: GB 5226.1-2002 machine and electricity safety national standard |
| 16 | Measuring device | 1 .( Omega
)
Chose a most valuable inspection position to install a Omega Temperature probe |
Address:
No. 71 Hehua Road Tianyi Shifanqu, Changsha, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xiangtan weida electrical and machinery manufacture company Ltd. located on the beautiful shore of xiang river Xiangtan city, Hunan province People′s Republic of China, Very close to the railway from chang sha to xiangtan, and only 60km, and to Huanghua Airport international. The firm holds on hand the fixed assets more the 40 millions RMB, employees over 60, and special technical personnel at 40. We have ceramic plastic extruding institute here in the factory, that is the only one organization in China ceramic industry to research the plastic pressing process and relative equipment with our efforts, we have already supplied our customers in China with the first split brick product line, with the first honeycomb ceramic product line, with the whole set of glazed the product line for countries financially supported line in China, with the first refractory kiln furniture hollow sager plates product line, with the first ceramic roller rod product line, and the first kaolin water cleaning product line, Our mechanical products are widely used in those industries such as daily-use ceramic architectural ceramic, special ceramic. Our business is fully responsible for the overall services from engineering to construction letting customers satisfy with our services is our greatest wish
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