Basic Info.
After-sales Service
We Can Send Engineer for Installation and Training
Transport Package
Wooden Box
Product Description
Description of the basic technological process and the production process1,,,Basic technological process of grained split bricks:Raw materials→ cage crusher → Lenmen grinder crushing → powder material storehouse →automatic fitting material→ strength mixer → two-shaft mixer →cylindrical type feeder → homogenizing bin by shovel loader → 5M3 link joint type feeder → vacuum extruder → automatic cutting → drying car(loaded by manual work) → drying house → kiln car(loaded by manual work) →tunnel kiln → packing → warehousing.equipment technical parameter and picture1,TCIW20 Feeding MachineCapacity | 20m3/h |
Power | 2.2+5.5kw |
Oversize | 3630x2200x2100mm |
Weight | 3000kgs |
2. TQ-15 Ball millThe ball mill is an equipment to grind finely the ceramic raw material by using batch-type and wet way, adopt a two-stage belt driven mode. The machine possess such the advantages as a compact and reasonable layout for whole body, simple construction, smooth movement, low cost energy ,simplify to operation and maintenance, etc. ,,,,,,,.Variables | Parameters |
Capacity | 15000Kg / cycle |
Cylinder inner dia ×L | Ф3200×4000mm |
Cylinder rotation rate | 12-13R.P.M. |
Motor power | 90kw Model Y200L2-6 |
Rotation rate | 970R.P.M. |
Weight | 19100kg |
3, WDS-1000 Oscillating screenThe oscillating screen is used to sieve the clay slurry,ensuring the fine grain sizes and purity of the ceramic clay . ,. 4,TCJJ750 Spiral stirrerThe spiral stirrer is used to mix clay material, making the slurry components more proportioned and without any deposits. If the spiral stirrer is operated in combination with a slime pump and a filter press,the homogeneity of clay will be resulted from the case. Variables | Parameters |
Propeller diameter: | Ф750 mm |
Blade numbers | 3 Slice |
Propeller speed | 165-300 RPM |
Power | 5.5 KW |
Rotation rate | 1440RPM |
5,WDN-2 Pneumatic pumpThe pneumatic pump is a new-fashioned conveying machine, and at the present, it is a kind of pumps whose technology is up to date in China. The compressed air is used as a power supply for the pump. Thanks to that, it can suck up all the aggressive fluid in which there are granules and high glutinous, volatile, combustible, and virulent materials.,.,,,,,,,. Variables | Parameters |
Suction lift | 7m |
Delivery lift | 50m |
Flow | 0-30m3/h |
Outlet pressure | ≥60 kg/cm |
6, WDCX Magnetic separator( channel type de-ironing separator)The magnetic separator is made from a permanent magnet included with a series of rare earth elements; of which there are rubidium and iron boron that can produce super strongly attractive and high gradient magnetic field. Its construction belongs to a channel type that is simple and practical,and also is provided with corrosion protection measures thanks to the special magnet. This facilitates the maintenance work,and the service life can last more than 10 years. -,,,,.,10. Variables | Parameters |
Channel size | 360×1500 mm |
Maximum flow | 10 m3/ h |
Magnetic induction of the guide channel surface | 4500GS |
Overall dimension | 1500×500×300 mm |
7,WDN140-B Plunger pumpThe plunger pump is used for the clay slurry to be conveyed and filtered. It runs smoothly with low noise and high pressure, the plunger is high in rigidity and well in wearability. .The plunger seals are made from soft and elastic material. They provide a good seal and antiwear in nature, giving a long performance life. .,,,,.,,,,. Variables | Parameters |
Slurry flow rate | 3600-7200 Liter/h |
Max. Slurry pressure | 2.5 Mpa |
Maxi. plunger cycle | 30.2 cycle/m |
Motor power | 11 kw |
Plunger diameter | Ф140 mm |
Slurry suction height: | 4 m |
8,WD75K Filter pressThe filter press is used for clay slurry dehydration,and also is a unit to produce the plastic slime prepared for ceramic industry. ,. Variables | Parameters |
Filter plate clearance | Ф750×26 mm |
Filter plate diameter ×Filter plate numbers× | Ф820×60 pieces(plastic filter plate) |
Capacity | 1.2-1.5 t/cycle |
Slurry water contentage after dehydration | 18-26% |
Hydraulics working pressure | 25-28 Mpa |
Max. plunger working stroke | 630 mm |
Motor type & specification | Y100L2-41335 3KW |
External dimension | 5799×1943×1348 mm |
Weight | 10.5t |
9. SJ2-Shaft mixer:25-30M3/h:18.5KWRev of main shaft:56rpm:4100×1200×800mm:3100KgCapacity:25-30M3/hPower:18.5KWRev of main shaft:56rpmOverall size(L×W×H):4100×1200×800mmWeight:3100Kg10. TCJ280 vacuum extruder capacity:2-3T/hmoisture:16-21%vacuum degree: 98kpaextruding pressure: ≥3MpaDiameter of extruding screw: φ250mmpower: 59KW11. TCJ350vacuum extruderCapacity:5-6T/hMoisture of pug:16-21%Degree of Vacuum: 98kpaExtrusion pressure: ≥3MpaRotate speed of stirring screw: 8.89rpmRotate speed of extruding screw:15.24rpmDiameter of extruding screw: φ350mmPower: 55KWOverall size(L×W×H):4365×1950×1485mmWeight:7000Kg12. TCJ1320vacuum extruder : 600-800Kg/h: 14-16%: φ200mm: 18.5KW:4200×966×664mm:2000KgCapacity: 600-800Kg/hMoisture of pug: 14-16%Diameter of extruding screw: φ200mmMotor Power: 18.5KWOverall size(L×W×H):4200×966×664mmWeight:2000Kg13. WDQ-5: 7-12time/min: 1.1KW/Set:1840×1250×1250mm:200KgCapacity: 7-12time/minPower: 1.1KW/SetOverall size(L×W×H):1840×1250×1250mmWeight:200Kg14.WDQ-3 : 7-15time/min: 1.5KW/Set:840×1250×1250mm:200KgCapacity: 7-15time/minPower: 1.5KW/SetOverall size(L×W×H):840×1250×1250mmWeight:200Kg15 : 0.294/: 1/: 900mm:1.5KW:5.5KWTraveling speed of sealing-tape machine: 0.294m/sTape speed of sealing-tape machine: 1m/sOrbit distance: 900mmDrive of travel mechanism:1.5KWPower sealing-tape machine:5.5KW16.drying kiln drying kiln drying car:86m Length:86m :3.22m Width:3.22m :++Wind source: Waste gas from induced draft fan+ partial waste heat fun+ cowper stove: Kiln wall:red brick: Kiln roof:precast slab :250sets(78)The quantity of drying car:250 sets(78 cars outside):15% The moisture into kiln:less than 15%:2% The moisture out kiln:less than 2%:18-26 Drying period:18-26hours:100-120t/Drying capacity:100-120tday:93% Drying yield:93%:1000×2000mm The specification of drying car:1000×2000mm:2 Drying kiln track:2 lines:270Time of annual production:270days:24 Time of per day production:24hours17.tunnel kiln Techno-parameter of kilnSize of kilnlength:120.0meffect width:1.86meffect height:1.2mLength of element:2mKiln body number of element: 55(section)Firing production:,Firing Aim:(All kinds of Split Brick):1% Water content when come in firer:<1%:1200ºC Firing temperature:1200ºC:95% Firing yield:95%capacity :4000m2/(:22-30)Split Brick:4000 m2/day (Firing period:22-30 hours):270Time of annual production:270 days:24 Time of per day production :24 hoursTechnical criteriaJC/T 765-88(96)709-1998The follow performance should be accord with JC/T 765-88(96)and 709-1998 of chinaBurning system:100 Spraying apparatus:100:50,000Kcal/h The power of Spraying apparatus:50,000Kcal/h:15,,Temperature control:15 lot, full automatic, Variable frequency control:,>8500Kcal/m3 Fuel:Natural gas, heat>8500Kcal/m3:±5ºC Temperature difference :±5ºC
Address:
No. 71 Hehua Road Tianyi Shifanqu, Changsha, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xiangtan weida electrical and machinery manufacture company Ltd. located on the beautiful shore of xiang river Xiangtan city, Hunan province People′s Republic of China, Very close to the railway from chang sha to xiangtan, and only 60km, and to Huanghua Airport international. The firm holds on hand the fixed assets more the 40 millions RMB, employees over 60, and special technical personnel at 40. We have ceramic plastic extruding institute here in the factory, that is the only one organization in China ceramic industry to research the plastic pressing process and relative equipment with our efforts, we have already supplied our customers in China with the first split brick product line, with the first honeycomb ceramic product line, with the whole set of glazed the product line for countries financially supported line in China, with the first refractory kiln furniture hollow sager plates product line, with the first ceramic roller rod product line, and the first kaolin water cleaning product line, Our mechanical products are widely used in those industries such as daily-use ceramic architectural ceramic, special ceramic. Our business is fully responsible for the overall services from engineering to construction letting customers satisfy with our services is our greatest wish