Daily Ceramic Machinery of The Molding Machine

• After-sales Service: We Can Send Engineer for Instrallation
• Warranty: One Year
• Transport Package: Wooden Box
• Specification: customized
• Trademark: Weida
• Origin: Hunan China
• Model NO.: 60T
• Production Capacity: 25000piece/Day

Product Description

1. Project introduction
This project yearly produces 10 million daily expenses 20 west tableware ceramic factory. The leading product is 20 west tableware,Moreover may expand to 45 west tableware. Uses the raw material for to work as real estate,The raw material pellet must control in is not bigger than 5mm. Equipment manufactured for People's Republic of China. The fuel is the natural gas,The chinaware color mainly is a white,90% may the colored drawing on pottery.
20 western-style food have the structure:
Cup, small dish, 71/2 "unchanged, 8" soup tureen, 101/2 "unchanged each 4

2. Basic technical process and synopsis
2.1. Basic technical process
Material enters → Ingredient → Ball mill processing → Presses out the putty →Practices the putty → Forming → Drying → Biscuit firing → Enamels → Bakes with glaze → Appliquéd → Roasts the flower → Packing → Leaves the plant
2.2. Craft synopsis

	1.Process of semi-finished materials preparation
	System porcelains raw material
	↓
	Motor transports
	↓
	Weighs with a platform scale
	↓
	Bin
	↓
	Sample chemical examination
	↓
	Materials
	↓
	Ball mill
	↓
	Thick liquid reserve pulp
	↓
	The sludge pump transports the mud
	↓
	Shaker sieving
	↓
	Wet type eliminates the iron
	↓
	Shaker sieving
	↓
	Thick liquid reserve pulp
	↓
	Ram pump loses the thick liquids
	↓
	Oil squeezing putty
	↓
	At the beginning of the filter cake practices	→	Weighs with a platform scale
	↓		↓
	Stale		Stirs the thick liquid
	↓		↓
	Vacuum pug		For note thick liquid forming
	↓
	Vacuum pug
	↓
	For plastic forming

 

2.Process of glazing materials preparation System porcelain raw material ↓ Motor transport ↓ Weighs with a platform scale ↓ Bin ↓ Sample chemical examination ↓ Materials ↓ Ball mill ↓ Thick liquid reserve pulp ↓ The sludge pump transports the mud ↓ Shaker sieving ↓ Wet type eliminates the iron ↓ Shaker sieving ↓ Thick liquid reserve pulp ↓ For applies glaze

3.Process of note thick liquid product Hollow product ↓ Mud ↓ Artificial note thick liquid ↓ Pours the thick liquid by man-pourer ↓ Drawing of patterns by man-power ↓ Repairs the semi-finished product by man-power ↓ Artificial cementation ↓ Drying by wedge car or chain doing machine ↓ Repairs the semi-finished product and washing water ↓ The semi-finished product examines ↓ Enters the semi-finished product storehouse ↓ Wedge car ↓ Biscuit firing ↓ On inside and outside glaze ↓ Scratches the under-glaze ↓ Enters the semi-finished product storehouse ↓ Wedge car ↓ Bakes with glaze ↓ Leaves the porcelain ↓ Examines the white enamel storehouse

 

4. Process of plastic forming product Cup type ↓ Plastic putty material ↓ Rollins to forming ↓ The chain works unceasingly dryly ↓ Drawing of patterns by man-power ↓ Repairs the semi-finished product ↓ Meets ↓ The chain works unceasingly dryly ↓ Belt transports ↓ Fine semi-finished product ↓ Washing water ↓ Semi-finished product examines ↓ Enter the semi-finished product storehouse ↓ Wedge car ↓ Biscuit firing ↓ On inside and outside glaze ↓ Scratches the under-glaze ↓ Enters the semi-finished product storehouse ↓ Wedge car ↓ Bakes with glaze ↓ Leaves the porcelain

Pan type ↓ Plastic putty material ↓ Rollins to forming ↓ The chain works unceasingly dryly ↓ Drawing of patterns by man-power ↓ The chain works unceasingly dryly ↓ Belt transports ↓ Fine semi-finished product ↓ Washing water ↓ Semi-finished product examines ↓ Enters the semi-finished product storehouse ↓ Wedge car ↓ Biscuit firing ↓ Washing water ↓ Glaze inside ↓ Washing the out water ↓ Glaze outside ↓ Scratches the under-glaze ↓ Enters the semi-finished product storehouse ↓ Wedge car ↓ Bakes with glaze ↓ Leaves the porcelain ↓ Examines the white enamel storehouse

 

5.decoration process Ceramic white ware test ↓ Rubs the foot ↓ Appliquéd ↓ Drying ↓ Inlays the gold ↓ Roasts the flower ↓ Decorative porcelain test ↓ Necessary packing ↓ The end product leaves the plant

6.gypsum pattern process Packed in bags plaster of parish ↓ Bunker ↓ Water weighing ↓ Plaster weighing ↓ Stirs ↓ Injection mold ↓ Artificial drawing of patterns ↓ Repairs the mold ↓ Drying indoor ↓ Delivers the forming

3. Equipment shaping
1.Ball mill(as the picture shows)
This machine adopts the belt to transmission,Has the whole arrangement compact reasonable, the revolution is steady, operation service convenient characteristic,Mainly uses in the ceramic padding wet type ball grinding.
A.5ton ball mill(Semi finished materials)
Capacity:5000kg/times
Motor power:37kw
Overall size:φ2500×3000mm
Weight:8000kg

B.0.5ton ball mill(Glazes)
Capacity:500 kg/times
Motor power:7.5kw
Overall size:φ1200×1350mm
Weight:1300kg

C.1.5ton ball mill(glazes)
Capacity:1500kg/times
Motor power:15kw
Overall size:φ1800×2100mm
Weight:3000kg

2. Screw mixer (TCJJ750)
This machine uses in the mud pit(Glaze thick liquid pond),To already ball grinding good putty material(glazes)Further the equalization, stirs.
  Capacity:Hot volume 15m3
  Dia of Hot:φ750mm
  Motor power:7.5kw(220rpm)
              11kw(300rpm)
Overall size:3000×600×2600mm
Weight:800kg

3. Variable ram pump
This machine uses in transporting the pulp and providing the pressure mud for the filter pressing
Capacity:9.5 m3/h
Operating press:25kg /cm3
Overall size:1200×1600×1200mm
Weight:1000kg




4. Wet type permanent magnetism eliminates the iron hardware
This machine uses in metal and so on mud, glaze thick liquid, through eliminates iron hardware to be possible to remove contains iron, cobalt, nickel,Powder and oxide compound,Avoids the ceramic product appearing black melt spot and melt hole, guarantee white transparency.
Capacity:5T/h
Motor power:1.1kn
Overall size:φ1000×800mm
Weight:650kg

5.Oscillating screen(φ1000)
This machine uses the stainless steel system function screening and glazes in the putty material,in elimination raw material hard clod, sawdust and other mixtures.
Capacity:5T/h
Sieving area:0.703M²
Motor power:φ1000×800mm
Weight:500kg

6.Filter press(750/60)
This machine uses the hydraulic transmission,Uses in (thick liquid) filters, the dehydration to the putty material.
capacity:1500kg/times
motor power:3kw
overall size:5000×1000×600mm
weight:3500kg

7. Vacuum pug mill

8.175D Double headed rolling press
This machine uses in producing the bowl, the plate, a cup kind of product, matches the chain type dryer.
Capacity:8-16piece/min
Product specification(Biggest):200×120mm
Motor power:3KW
Overall size:1000×1000×1500mm
Weight:800kg

9.180 turns on lathe the semi finished product machine (fine) (204)
This machine uses in producing the plate, the cup kind of product pattern making, matches the chain type dryer.
Capacity:6-8piece/min
Power:0.55kw
Overall size:830×525×700mm
Weight:300kg

10.300×160 Double headed rolling press
This machine uses in producing the plate class product, matches the chain type dryer.
Capacity:8-12piece/min
Power:5kw
Biggest specification:300×160
Overall size:1200×1200×1500mm
Weight:1500kg

11. Porcelain insulator ball mill
This machine uses in producing the adobe raw material, glazing and soon the product trial manufacturing.
  Rpm :220 rpm
  Power:1.5kw
  Rpm:350×180
  Overall size:1630×1000×800mm
  Weight:500kg
12. Plastic compression shaper   60T
This machine mainly uses in the fish plate, product and so on,Takes shape pressure high,the worker labor intensity is low,the production efficiency is high,also easy different specification product producing a different product,Relatively produces the location to be small.
   Capacity:2-4piece/min
   Power:7.5kw
   Biggest specification:790×620
   Overall size:840×1080×1950mm
   Weight:1000kg
13.Chain type dryer
Main technical parameter:
A:11' Plate class chain type dryer
Capacity:10piece/min
Overall size:19×2.5×5.8m(L×W×H)
Heat source:Kiln stove afterheat,Hot-blast stove hot blast
Motor power: 7.5kw
Weight:20T
B,8' Bowl, plate class chain type dryer
Capacity:14piece/min
Overall:16×2.5×5.8m(L×W×H)
Heat source:Kiln stove afterheat, hot-blast stove hot blast
Motor power:7.5kw
Weight:19T
C:6'Bowl, plate class chain type dryer
Capacity:18piece/min
Overall size:14×2.5×5.8m(L×W×H)
Heat source:Kiln stove afterheat, hot-blast stove hot blast
Motor power:7.5 KW
Weight:18T
D:Cup type chain type dryer
Capacity:20piece/min,
Overall size:18×2.5×5.8m(L×W×H includes Meets a line)
Heat source:Kiln, hot-blast stove hot blast
Motor power:7.5 KW
Weight:18T
Concrete parameter:according to the product form, the workshop structure but decides

14. The fine semifinished product rolls the water line, applies glaze the assembly line
Product machine, sharpening machine, digs the foot machine, scratches the bottom machine, glazes outside machine, glazes inside machine, the drying room, are suitable for body and so on plate, bowl, cup digs the bottom, finishes, the washing water, enamels and so on
Operation is necessary use for this machine and chain type dryer.

15. Straight burns the type hot-blast stove
Hot capacity:1.2 million Kilocalorie
Gas source:nature gas(hot rate≥8000Ka/M3,30kpa≤press≤130kpa)
Power:18kw
Control ways:automatic,
Entire protection material:Entire stainless steel manufacture,
Weight:2T

16. Unglazed pottery tunnel kiln

17. Bakes with glaze the table kiln

18. The table burns colored kiln