Basic Info.
After-sales Service
We Can Send Engineer for Instrallation
Transport Package
Wooden Box
Product Description
1. Project introductionThis project yearly produces 10 million daily expenses 20 west tableware ceramic factory. The leading product is 20 west tableware,Moreover may expand to 45 west tableware. Uses the raw material for to work as real estate,The raw material pellet must control in is not bigger than 5mm. Equipment manufactured for People's Republic of China. The fuel is the natural gas,The chinaware color mainly is a white,90% may the colored drawing on pottery.20 western-style food have the structure:Cup, small dish, 71/2 "unchanged, 8" soup tureen, 101/2 "unchanged each 42. Basic technical process and synopsis2.1. Basic technical processMaterial enters → Ingredient → Ball mill processing → Presses out the putty →Practices the putty → Forming → Drying → Biscuit firing → Enamels → Bakes with glaze → Appliquéd → Roasts the flower → Packing → Leaves the plant2.2. Craft synopsis | 1.Process of semi-finished materials preparation | | | |
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| System porcelains raw material | | | |
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| Motor transports | | | |
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| Weighs with a platform scale | | | |
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| Bin | | | |
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| Sample chemical examination | | | |
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| Materials | | | |
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| Ball mill | | | |
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| Thick liquid reserve pulp | | | |
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| The sludge pump transports the mud | | | |
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| Shaker sieving | | | |
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| Wet type eliminates the iron | | | |
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| Shaker sieving | | | |
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| Thick liquid reserve pulp | | | |
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| Ram pump loses the thick liquids | | | |
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| Oil squeezing putty | | | |
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| At the beginning of the filter cake practices | → | Weighs with a platform scale |
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| Stale | | Stirs the thick liquid |
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| Vacuum pug | | For note thick liquid forming |
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| Vacuum pug | | | |
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| For plastic forming | | | |
2.Process of glazing materials preparation | | System porcelain raw material | ↓ | Motor transport | ↓ | Weighs with a platform scale | ↓ | Bin | ↓ | Sample chemical examination | ↓ | Materials | ↓ | Ball mill | ↓ | Thick liquid reserve pulp | ↓ | The sludge pump transports the mud | ↓ | Shaker sieving | ↓ | Wet type eliminates the iron | ↓ | Shaker sieving | ↓ | Thick liquid reserve pulp | ↓ | For applies glaze |
| 3.Process of note thick liquid product | | Hollow product | ↓ | Mud | ↓ | Artificial note thick liquid | ↓ | Pours the thick liquid by man-pourer | ↓ | Drawing of patterns by man-power | ↓ | Repairs the semi-finished product by man-power | ↓ | Artificial cementation | ↓ | Drying by wedge car or chain doing machine | ↓ | Repairs the semi-finished product and washing water | ↓ | The semi-finished product examines | ↓ | Enters the semi-finished product storehouse | ↓ | Wedge car | ↓ | Biscuit firing | ↓ | On inside and outside glaze | ↓ | Scratches the under-glaze | ↓ | Enters the semi-finished product storehouse | ↓ | Wedge car | ↓ | Bakes with glaze | ↓ | Leaves the porcelain | ↓ | Examines the white enamel storehouse |
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4. Process of plastic forming product | | Cup type | ↓ | Plastic putty material | ↓ | Rollins to forming | ↓ | The chain works unceasingly dryly | ↓ | Drawing of patterns by man-power | ↓ | Repairs the semi-finished product | ↓ | Meets | ↓ | The chain works unceasingly dryly | ↓ | Belt transports | ↓ | Fine semi-finished product | ↓ | Washing water | ↓ | Semi-finished product examines | ↓ | Enter the semi-finished product storehouse | ↓ | Wedge car | ↓ | Biscuit firing | ↓ | On inside and outside glaze | ↓ | Scratches the under-glaze | ↓ | Enters the semi-finished product storehouse | ↓ | Wedge car | ↓ | Bakes with glaze | ↓ | Leaves the porcelain | | | | | |
| | | Pan type | ↓ | Plastic putty material | ↓ | Rollins to forming | ↓ | The chain works unceasingly dryly | ↓ | Drawing of patterns by man-power | ↓ | The chain works unceasingly dryly | ↓ | Belt transports | ↓ | Fine semi-finished product | ↓ | Washing water | ↓ | Semi-finished product examines | ↓ | Enters the semi-finished product storehouse | ↓ | Wedge car | ↓ | Biscuit firing | ↓ | Washing water | ↓ | Glaze inside | ↓ | Washing the out water | ↓ | Glaze outside | ↓ | Scratches the under-glaze | ↓ | Enters the semi-finished product storehouse | ↓ | Wedge car | ↓ | Bakes with glaze | ↓ | Leaves the porcelain | ↓ | Examines the white enamel storehouse | |
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5.decoration process | | Ceramic white ware test | ↓ | Rubs the foot | ↓ | Appliquéd | ↓ | Drying | ↓ | Inlays the gold | ↓ | Roasts the flower | ↓ | Decorative porcelain test | ↓ | Necessary packing | ↓ | The end product leaves the plant | |
| 6.gypsum pattern process | | Packed in bags plaster of parish | ↓ | Bunker | ↓ | Water weighing | ↓ | Plaster weighing | ↓ | Stirs | ↓ | Injection mold | ↓ | Artificial drawing of patterns | ↓ | Repairs the mold | ↓ | Drying indoor | ↓ | Delivers the forming | |
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3. Equipment shaping1.Ball mill(as the picture shows)This machine adopts the belt to transmission,Has the whole arrangement compact reasonable, the revolution is steady, operation service convenient characteristic,Mainly uses in the ceramic padding wet type ball grinding.A.5ton ball mill(Semi finished materials)Capacity:5000kg/timesMotor power:37kw Overall size:φ2500×3000mmWeight:8000kgB.0.5ton ball mill(Glazes)Capacity:500 kg/timesMotor power:7.5kwOverall size:φ1200×1350mmWeight:1300kgC.1.5ton ball mill(glazes)Capacity:1500kg/timesMotor power:15kwOverall size:φ1800×2100mmWeight:3000kg2. Screw mixer (TCJJ750)This machine uses in the mud pit(Glaze thick liquid pond),To already ball grinding good putty material(glazes)Further the equalization, stirs. Capacity:Hot volume 15m3 Dia of Hot:φ750mm Motor power:7.5kw(220rpm) 11kw(300rpm)Overall size:3000×600×2600mmWeight:800kg3. Variable ram pumpThis machine uses in transporting the pulp and providing the pressure mud for the filter pressingCapacity:9.5 m3/hOperating press:25kg /cm3Overall size:1200×1600×1200mmWeight:1000kg4. Wet type permanent magnetism eliminates the iron hardwareThis machine uses in metal and so on mud, glaze thick liquid, through eliminates iron hardware to be possible to remove contains iron, cobalt, nickel,Powder and oxide compound,Avoids the ceramic product appearing black melt spot and melt hole, guarantee white transparency.Capacity:5T/hMotor power:1.1knOverall size:φ1000×800mmWeight:650kg5.Oscillating screen(φ1000)This machine uses the stainless steel system function screening and glazes in the putty material,in elimination raw material hard clod, sawdust and other mixtures.Capacity:5T/hSieving area:0.703M2Motor power:φ1000×800mmWeight:500kg6.Filter press(750/60)This machine uses the hydraulic transmission,Uses in (thick liquid) filters, the dehydration to the putty material.capacity:1500kg/timesmotor power:3kwoverall size:5000×1000×600mmweight:3500kg7. Vacuum pug mill8.175D Double headed rolling pressThis machine uses in producing the bowl, the plate, a cup kind of product, matches the chain type dryer.Capacity:8-16piece/minProduct specification(Biggest):200×120mmMotor power:3KWOverall size:1000×1000×1500mmWeight:800kg9.180 turns on lathe the semi finished product machine (fine) (204)This machine uses in producing the plate, the cup kind of product pattern making, matches the chain type dryer.Capacity:6-8piece/minPower:0.55kwOverall size:830×525×700mmWeight:300kg10.300×160 Double headed rolling pressThis machine uses in producing the plate class product, matches the chain type dryer.Capacity:8-12piece/minPower:5kwBiggest specification:300×160Overall size:1200×1200×1500mmWeight:1500kg11. Porcelain insulator ball millThis machine uses in producing the adobe raw material, glazing and soon the product trial manufacturing. Rpm :220 rpm Power:1.5kw Rpm:350×180 Overall size:1630×1000×800mm Weight:500kg12. Plastic compression shaper 60TThis machine mainly uses in the fish plate, product and so on,Takes shape pressure high,the worker labor intensity is low,the production efficiency is high,also easy different specification product producing a different product,Relatively produces the location to be small. Capacity:2-4piece/min Power:7.5kw Biggest specification:790×620 Overall size:840×1080×1950mm Weight:1000kg13.Chain type dryerMain technical parameter:A:11' Plate class chain type dryerCapacity:10piece/minOverall size:19×2.5×5.8m(L×W×H)Heat source:Kiln stove afterheat,Hot-blast stove hot blastMotor power: 7.5kwWeight:20TB,8' Bowl, plate class chain type dryerCapacity:14piece/minOverall:16×2.5×5.8m(L×W×H)Heat source:Kiln stove afterheat, hot-blast stove hot blastMotor power:7.5kwWeight:19TC:6'Bowl, plate class chain type dryerCapacity:18piece/minOverall size:14×2.5×5.8m(L×W×H)Heat source:Kiln stove afterheat, hot-blast stove hot blastMotor power:7.5 KWWeight:18TD:Cup type chain type dryerCapacity:20piece/min,Overall size:18×2.5×5.8m(L×W×H includes Meets a line)Heat source:Kiln, hot-blast stove hot blastMotor power:7.5 KWWeight:18TConcrete parameter:according to the product form, the workshop structure but decides14. The fine semifinished product rolls the water line, applies glaze the assembly lineProduct machine, sharpening machine, digs the foot machine, scratches the bottom machine, glazes outside machine, glazes inside machine, the drying room, are suitable for body and so on plate, bowl, cup digs the bottom, finishes, the washing water, enamels and so onOperation is necessary use for this machine and chain type dryer.15. Straight burns the type hot-blast stoveHot capacity:1.2 million KilocalorieGas source:nature gas(hot rate≥8000Ka/M3,30kpa≤press≤130kpa)Power:18kwControl ways:automatic,Entire protection material:Entire stainless steel manufacture,Weight:2T16. Unglazed pottery tunnel kiln17. Bakes with glaze the table kiln18. The table burns colored kiln
Address:
No. 71 Hehua Road Tianyi Shifanqu, Changsha, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xiangtan weida electrical and machinery manufacture company Ltd. located on the beautiful shore of xiang river Xiangtan city, Hunan province People′s Republic of China, Very close to the railway from chang sha to xiangtan, and only 60km, and to Huanghua Airport international. The firm holds on hand the fixed assets more the 40 millions RMB, employees over 60, and special technical personnel at 40. We have ceramic plastic extruding institute here in the factory, that is the only one organization in China ceramic industry to research the plastic pressing process and relative equipment with our efforts, we have already supplied our customers in China with the first split brick product line, with the first honeycomb ceramic product line, with the whole set of glazed the product line for countries financially supported line in China, with the first refractory kiln furniture hollow sager plates product line, with the first ceramic roller rod product line, and the first kaolin water cleaning product line, Our mechanical products are widely used in those industries such as daily-use ceramic architectural ceramic, special ceramic. Our business is fully responsible for the overall services from engineering to construction letting customers satisfy with our services is our greatest wish