Basic Info.
Filtration Grade
ULPA Filter
Transport Package
Wooden Box
Product Description
Main technical parameters of Yearly output 3000m3 SCR honeycomb catalystRaw material preparation chart:Batching system flow chart ↑Raw material batching flow description (Raw material take 5 kinds of powder for example : A,B,C,D,E; fluid based on 4 kinds: a,b,c,d )1.Powder batching:a)Storage 5 kinds powders A,B,C,D,E to powder silo A,B,C,D,E respectively; b)According to batching ration sent the powders A,B,C,D,E to dosing tank per screw feeding system. c)Open pneumatic discharge valve of dosing tank, input proportioned powder to intensive mixer once.d)Open "mixer", make the powders mixing 5~10 min in dry condition (mixing time is able to setup according to technique).2. Fluid batching :a)Storage 4 kinds powders A,B,C,D to powder silo A,B,C,D respectivelyb)According to batching ration sent the fluid a,b,c,d to fluid mixer per flow controller.c) Open fluid mixer to mix the fluid uniformly. d)Open"fluid pump", according to pre-set flow uniformly spray the mixed fluid to intensive mixer per fluid pipes, make the powders mixing 5~6 hours with powders (mixing time is able to setup according to technique).e) Open discharge hole, sent the mixed material to next process.III.SCR honeycomb denitrification catalyst machinery description:1. CX-0.5T/H reverse osmosis +Mixed bed high-pure water equipment| SN | Name | Specification | material | Qty | Remark | |
| 1 | Raw water booster pump | CHL2-30 | Stainless steel | 1set | 0.55KW | |
| |
| 2 | Multi-media Filter | CXSF-300 | glass reinforced plastic | 1 set | Liner PE | |
| 3 | Quartz sand | 4-60 mesh | | 120Kg | High quality | |
| 4 | Active carbon filter | CXSF-300 | glass reinforced plastic | 1set | Liner PE | |
5
6 | Active carbon | | Shell | 80Kg | High quality | |
| 6 | Cell filter | CXUF-1 | PE | 1set | Include 5μprecision core filter
| |
| 7 | Reverse osmosis membrane | ESPA4040 | macromolecule | 2set | | |
| 8 | high pressure pump | CDL2-150 | Stainless steel | 1set | 1.5KW | |
| 9 | RO automatic washing system | PVC | antisepsis | Full set | Include washing antiseptic box | |
| 10 | High and low voltage protection | | | Full set | Include touch operation panel(PLC operation system) | |
| 11 | Main frame system | | | Full set | |
| 12 | Electrical system | |
| 13 | Middle water tank | 0.25T | PE | 1pcs | include liquid level control system | |
| 14 | Pure water pump | CHL2-30 | Stainless steel | 1Set | 0.55KW | |
| 15 | Coarse Mixed bed system | CXMB-200 | glass reinforced plastic | 1Set | special and transparent | |
| 16 | anion resins | | macromolecule | 30L | | |
| 17 | cation resins | | macromolecule | 15L | | |
| 18 | regenerative system | | | Full set | Include regeneration; antiseptic box | |
| 19 | Φ1130 Middle water tank | 1T | PE | 1Pcs | include liquid level control system | |
| 20 | Pure water pump | CHLF2-30 | Stainless steel | 1Set | 0.55KW | |
| 21 | Pipe valve system(flow meter,pressure gauge) | ABS | Full set | | |
| 22 | conductivity/ resistivity doctor CM-230/DZG-303 | 2Set | Online display and test | |
8. WDPY-150 ManipulatorThe function of manipulator:The manipulator is placed after automatic cutting machine and Conveying positioning system, its main function is load the honeycomb adobe to tray, the process include clamping, lift, translational motion, put down, take off, lift, translational motion and put down. Frame: welding components Motor power: YEJ-80M24 0.75KW 1405r/min Reducer: RV63 1:25 Up and down guide rail and air cylinder Clamp and open guide rail and air cylinder Sponge plywood Electrical control system Max. grabbing weight: 30kg Max. lifting distance: 100mm Max. displacement distance:1500mm Every meters of cycle time: 15s/timeOverall size:2900×1800×2600mmNet weight:450 Kg
9. Automatic cutting machine(Finished product fixed length cutting) Conveying part before cutting↑ Main technical parameters:Max cutting length:350mm Max cutting height:240mmCutting bed size:440×490mm Blade length:2900mmBlade width:3-13mm Angle of Inclination of working platform:Back and forth 10ºAngle of Inclination of working platform:Right and left 15ºMain motor power:1HPGear box motor power:1HPGear box speed regulating:Total 4 gears: 30,50,80,130Welding capacity:3-13m/mWeight: 280KgOverall size(LxWxH):920×700×1720mm
IV. Dryer description:- Grade I drying room
Put the extruded catalyst into hard carton which lining polyurethane sponge, then load them to drying car for drying. The circulating fan sent the air which have been heated by steam heater to extruded catalyst for drying, thus improve the catalyst strength and reduce its moisture. Grade I drying room adopt include 10 units, each every unit include bellows: Unit size:4320×1270mm×2200mmCirculating fan: 1 setSteam heater and its supporting pipes: 1 setTemperature and moisture regulating device: 1 setVentilation system: 1 setInstrumentation & Control Equipments: 1 setMoisture regulating actuator: 1 set Heating regulating actuator:1 set Moisture exhaust actuator: 1 set2. Grade II drying roomExtruded catalyst after drying in Grade I drying room, put them out from hard carton and put on drying car for Grade II drying room. The space between with catalysts and catalyst with drying car, should filled liner for sealing. The drying car II enter drying room II for drying, the hot air fan extract air outside kiln and after heated by steam heater, sent to the catalyst for further uniformly drying. Grade II drying room include 8 units, every unit include bellows:Drying unit size: 1800×2500mm×1800mmDrying temperature: 60-65ºCCirculating fan: 1 setSteam heater: 1 setTemperature detector: 1 set Ventilation system: 1 setTemperature displayer: 1 set Air supply manual valve Air extraction manual valveElectronic actuator: 1 set
IV. Kiln description:1. Technical parameters;| S/N | Item | Unit | Parameters | Remark |
| 1 | Product | / | SCR Catalyst | |
| 2 | Specification | mm | 150x150xL | |
| 3 | Capacity | M3 | ≈6 | |
| 4 | Product loading | | Mesh belt loading | |
| 5 | Effective loading height | mm | 150 | |
| 6 | Firing temperature | ºC | 620 | |
| 7 | Max. temperature | ºC | 800 | |
| 8 | Firing period | H | 33±1h | adjustable |
| 9 | Total length | M | ≈53 | |
| 10 | Effective length | M | 47 | |
| 11 | Unit length | mm | 2000 | |
| 12 | Kiln outer width | mm | 2120 | |
| 13 | Inner width | mm | 1500 | |
| 14 | Effective width | mm | 1360 | |
| 15 | Kiln height | M | ≈1.8M | |
| 16 | Net height above belt | mm | 440 | |
| 17 | Belt width | mm | 1360 | |
| 18 | Roller specification | mm | Φ50x2120 | |
| 19 | Roller space | mm | 330 | |
| 20 | Roller qty | Pcs | 141 | 321/304 |
| 21 | Qualify rate | % | 98 | |
| 22 | Heating | / | Far infrared quartz heating pipe | |
| 23 | electric furnace heating wire | | Cr20Ni80 | |
| 24 | Power of heating | KW | 325.5 | Design power |
| 25 | Actual power | KW | ≈150 | |
| 26 | Kiln appearance temperature | ºC | ≤50 | |
| 27 | Drive motor power | kw | 3 | Inverter control |
| 28 | Exhaust fan model | | W9-26 5D | Inverter control |
| 29 | Exhaust fan material | | 304 Stainless steel | |
| 30 | Exhaust manifold interface | | connect to dust catcher |
| 31 | Kiln temperature control | | 4 | 1 for air pressure, 3 for furnace body pressure |
| 32 | temperature measuring point | Pcs | 26 | |
| 33 | Number of temperature control | Groups | 12 | |
| 34 | temperature control | | | longitudinal≤±5ºChorizontal ≤±2ºC |
| 35 | Temperature control model | | TSCR | |
| 36 | control system | | microcomputer | |
| 37 | gross installed capacity | KW | ≈350 | |
| 38 | Kiln weight | T | ≈85 | |
| 39 | Speed detector | Set | 1 | |
| 40 | Motor power when normal using | KW | ≤150 | |
Address:
No. 71 Hehua Road Tianyi Shifanqu, Changsha, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Xiangtan weida electrical and machinery manufacture company Ltd. located on the beautiful shore of xiang river Xiangtan city, Hunan province People′s Republic of China, Very close to the railway from chang sha to xiangtan, and only 60km, and to Huanghua Airport international. The firm holds on hand the fixed assets more the 40 millions RMB, employees over 60, and special technical personnel at 40. We have ceramic plastic extruding institute here in the factory, that is the only one organization in China ceramic industry to research the plastic pressing process and relative equipment with our efforts, we have already supplied our customers in China with the first split brick product line, with the first honeycomb ceramic product line, with the whole set of glazed the product line for countries financially supported line in China, with the first refractory kiln furniture hollow sager plates product line, with the first ceramic roller rod product line, and the first kaolin water cleaning product line, Our mechanical products are widely used in those industries such as daily-use ceramic architectural ceramic, special ceramic. Our business is fully responsible for the overall services from engineering to construction letting customers satisfy with our services is our greatest wish
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